【摘要】：風(fēng)機(jī)在工業(yè)生產(chǎn)中發(fā)揮著重要的作用，當(dāng)風(fēng)機(jī)發(fā)生故障時，不僅對整個生產(chǎn)線產(chǎn)生直接影響，而且會造成重大的經(jīng)濟(jì)損失甚至是機(jī)毀人亡的事故。為保證設(shè)備的安全運(yùn)行,降低機(jī)組維修費(fèi)用和提高設(shè)備利用率，設(shè)計出一種自動獲取知識且能進(jìn)行高速推理的故障診斷方法，已經(jīng)成為風(fēng)機(jī)故障診斷研究的一個主要方向。 本論文針對某煉鋼廠風(fēng)機(jī)的故障診斷與狀態(tài)監(jiān)測進(jìn)行研究，采用PDM2000數(shù)據(jù)采集分析儀對故障風(fēng)機(jī)進(jìn)行振動信號采集，獲得特征頻率，根據(jù)設(shè)備振動診斷技術(shù)的頻譜分析方法，分析討論風(fēng)機(jī)故障的故障征兆,得到風(fēng)機(jī)故障的診斷結(jié)果。同時又采用BP神經(jīng)網(wǎng)絡(luò)分析方法，對風(fēng)機(jī)的故障做進(jìn)一步的診斷分析。 本文根據(jù)BP神經(jīng)網(wǎng)絡(luò)的結(jié)構(gòu)形式及算法，選用三種方法對BP神經(jīng)網(wǎng)絡(luò)的算法進(jìn)行改進(jìn)；并通過實(shí)測數(shù)據(jù)運(yùn)算及三種改進(jìn)算法的相互比較，從而選出運(yùn)算速度比較快、判斷比較準(zhǔn)確的Levenberg-Marquardt算法對所建立的BP神經(jīng)網(wǎng)絡(luò)進(jìn)行訓(xùn)練分析。將采集的現(xiàn)場風(fēng)機(jī)的特征數(shù)據(jù)，通過Matlab軟件進(jìn)行訓(xùn)練；并通過已訓(xùn)練完成的BP神經(jīng)網(wǎng)絡(luò)對其進(jìn)行測試，從而判斷得出風(fēng)機(jī)目前也存在轉(zhuǎn)子不平衡、轉(zhuǎn)子碰摩及輕微轉(zhuǎn)子不對中等故障，，其診斷結(jié)果與現(xiàn)場實(shí)測分析結(jié)果相吻合。 本文通過實(shí)測的風(fēng)機(jī)振動數(shù)據(jù)分析結(jié)果與理論計算結(jié)果進(jìn)行比較分析,證明本文提出的采用BP神經(jīng)網(wǎng)絡(luò)改進(jìn)算法對風(fēng)機(jī)故障進(jìn)行診斷具有一定的實(shí)用性和可行性。
[Abstract]:Fan plays an important role in industrial production. When the fan breaks down, it will not only have a direct impact on the whole production line, but also cause great economic losses and even fatal accidents. In order to ensure the safe operation of the equipment, reduce the maintenance cost of the unit and improve the utilization rate of the equipment, a fault diagnosis method which can automatically acquire knowledge and carry out high-speed reasoning has become a main research direction of fan fault diagnosis. In this paper, the fault diagnosis and condition monitoring of fan in a steelmaking plant is studied. The vibration signal of the fan is collected by PDM2000 data acquisition analyzer, and the characteristic frequency is obtained. According to the frequency spectrum analysis method of the equipment vibration diagnosis technology, the frequency spectrum of the fault fan is obtained. The fault symptom of fan fault is analyzed and the diagnosis result of fan fault is obtained. At the same time, BP neural network analysis method is used to diagnose fan fault further. According to the structure and algorithm of BP neural network, three methods are selected to improve the algorithm of BP neural network. A more accurate Levenberg-Marquardt algorithm is used to train and analyze the BP neural network. The characteristic data of the field fan are trained by Matlab software, and tested by BP neural network which has been trained, and it is judged that the fan also has rotor unbalance at present. The results of diagnosis are in good agreement with the measured results. In this paper, the analysis results of the measured fan vibration data and the theoretical calculation results are compared and analyzed. It is proved that the improved BP neural network algorithm proposed in this paper is practical and feasible for fan fault diagnosis.
【學(xué)位授予單位】：遼寧科技大學(xué)
【學(xué)位級別】：碩士
【學(xué)位授予年份】：2014
【分類號】：TH165.3

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本文編號：2145908